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Boeing 737 Dual Control Column, Roll Channel - All Plastic Version

This page is split into three main sections:

Parts Guide

Print Guide

Build Guide

Our 3D Printer of choice right now is the CREALITY CR10 v3

Great print & build quality for the price, Silent and Has a bigger Print bed of 300 x300mm. Karl personally recommends it for his sim build.

Karl's Second cheaper choice is the CREALITY ENDER 3 v2. Smaller printer bed of 220 x220mm. But performs excellently and has a purchase price of around $200.

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737 SINGLE YOKE HEAD.jpg

Let me introduce you to my Boeing 737 Dual Yoke roll channel fully 3d printed system. It works, it's tested, and I love it!

I'll state right now, I have no idea how long these gears will last, but they are so strong due to their size. Smoother operation is achieved by using a finer nozzle. 0.4mm max at 100 % infill. This takes time and is a pain in the bum. Just remember if you fly for a few months constantly and they wear out, reprint the part. The tighter the gears, the less play in the system. This is critical.

This was the first version before the metal version was released. The later metal version has adjustable parts so the fusion design does not need adjusting. 90% of the parts are not interchangeable between the two designs.

This design requires a print size of 220mm x 220mm.

 

General Information:

Parts Guide:

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You are going to need the following items to complete this build:

Click Image for Link
Component
Description
Qty
 
 
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Print Guide

RH Yoke Head Body (1).PNG

(1) PVC Pipe Brace Upper

QTY:2

Support: OFF

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(5) Centring Plate

QTY:2

Support: Off

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(9) Capt LV Bevel Gear

QTY:2

Support: On

Adhesion: Brim

Nozzle: 0.4mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:100%
PLA or (PETG/ABS Preffered)

RH Yoke Head Body (1).PNG

(13) Hall Sensor Gear

QTY:1

Support: On

Adhesion: Brim

Nozzle: 0.4mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:100%
PLA or (PETG/ABS Preffered)

RH Yoke Head Body (1).PNG

(17) Tensioner

QTY:2

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(21) FO LH Bevel Gear

QTY:1

Support: On

Adhesion: Brim

Nozzle: 0.4mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:100%
PLA or (PETG/ABS Preffered)

RH Yoke Head Body (1).PNG

(2) PVC Pipe Brace

QTY:4

Support: OFF

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(6) Half Moon Clamp

QTY:2

Support: On

Adhesion: Skirt

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(10) Capt LH Bevel Gear

QTY:2

Support: On

Adhesion: Brim

Nozzle: 0.4mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:100%
PLA or (PETG/ABS Preffered)

RH Yoke Head Body (1).PNG

(14) Roll Output Gear Adapter

QTY:1

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(18) Center Finger

QTY:2

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(33) Act Arm Spacer

QTY:1

Support: On

Adhesion: Brim

Nozzle: 0.4mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:100%
PLA or (PETG/ABS Preffered)

RH Yoke Head Body (1).PNG

(3) Bearing Holder

QTY:2

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(7) Bearing Hangar

QTY:3

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(11) Capt Adapter Shaft

QTY:1

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(15) Roll Cam Shaft

QTY:1

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(19) Outer Finger

QTY:2

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(4) Bearing Spacer

QTY:2

Support: Off

Adhesion: Skirt

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(8) Bearing Hangar Hall Sensor

QTY:1

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(12) Meshing Spacer

QTY:2

Support: On

Adhesion: Skirt

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(16) Shaft Plug

QTY:3

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

RH Yoke Head Body (1).PNG

(20) Centering Half Clamp

QTY:1

Support: On

Adhesion: Brim

Nozzle: 0.8mm

Speed: 30mm/s

Layer Height: 0.32mm

Infill:25%

 
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Build Guide

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