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737SS 3D-Printed Glarewing

This page is split into three main sections:

Parts Guide

Print Guide

Build Guide

The ultimate printer I can recommend is the Bambu Labs X1 carbon with AMS or P1P if you have deep pockets. ($1200). It's a massive leap forward in 3D printing, with excellent quality and impressive speeds. It's pretty much press print and go as the software and hardware do the calibration before each print. 

pilot sign get here.png
737 SINGLE YOKE HEAD.jpg

Introducing the 737SS Glare wing - the most advanced 3D printer design and CAD to date! This innovative design ensures minimal printer support and quick print times, making it the perfect choice for anyone looking for a hassle-free printing experience. The parts fit together seamlessly to form gorgeous compound curves, and the unit features under-lighting recesses and mounting holes for all components.

The 737SS Glarewing is filled with lightening holes, making it quicker and lighter to print while allowing cable pass-through in any direction. This makes for a rigid and fun build and ensures that the minimum amount of 3D filament is used without sacrificing strength or aesthetics.

If you're looking for a 737 Glare wing 3D print that is both functional and beautiful, the 737SS Glare wing is the perfect choice.

General Information:

Pilot Spanner.jpg

Build Guide

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

1

Insert an M4 Brass insert into every hole in the CSR except the two marked with a cross.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

2

Turn the unit over and install more M4 brass inserts into the orifices.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

3

Insert an M4 Brass insert into every hole in the CSF except the two marked with a cross.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

4

Turn the unit over and install more M4 brass inserts into the orifices.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

5

Place the CSR and CSF together. Secure the two parts with QTY 2, M4 x 22mm Screws

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

6

Turn the unit over and secure the two parts with a further QTY 2, M4 x 22mm Screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

7

Insert QTY 2, M4 brass inserts into the top of LH BASE

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

8

Secure the centre frame to the LH Base with QTY 2, M4 x 8mm countersunk screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

9

Insert a furthermore QTY 2, M4 x 8mm Countersunk screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

10

Turn the unit over and insert QTY 3, M4 x 8mm screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

11

Insert QTY 4, M4 brass inserts into RH Base

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

12

Insert Qty 1 brass insert into the top of RH BASE.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

13

Place RH Base onto the centre frame and secure with QTY 2, M4 x 8mm countersunk screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

14

Add QTY 4, M4 x 8mm screws to the back

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

15

Add QTY 3, M4 x 8mm screws to the underside

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

16

Insert a single M4 brass insert into MID LH on the top side corner.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

17

Place the MID LH onto the centre frame and secure with QTY 2, M4 x 8mm screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

18

Turn the unit over and insert a further QTY 3, M4 x 8/12mm screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

19

Insert QTY 4, m4 x 15mm screws into LH BASE, to secure the two section together.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

20

Use QTY 4, M4 flange nuts to secure the parts.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

21

Insert QTY 2, M4 brass inserts into MID RH.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

22

Insert QTY 3, M4 brass inserts into MID RH.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

23

Place MID RH onto the centre frame and secure with QTY 2, M4 x 8mm countersunk screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

24

Insert QTY 4, M4 x 15mm screws through BASE Rh into MID RH and secure with QTY4, M4 flange nuts.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

25

Turn the unit over and secure MID RH to Centre frame with QTY 3, M4 x 8mm/12mm Screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

26

Insert QTY 4, M4 brass inserts into TOP RH

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

27

Turn the unit over, and place a further QTY 2, M4 brass inserts into the orifices.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

28

Rotate the unit to the inside edge and install a further QTY2, M4 brass inserts

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

29

Attach the TOP RH to the assembly with QTY 3, M4 x 15mm Screws.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

30

Secure the screws with QTY 3, M4 flanged nuts.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

31

Place the TOP LHS unit onto the assembly. Secure it from the MID LHS unit with QTY 3 M4 x 15mm screws. (one is hidden and there are 5 holes in total. Pick 3 that suits your access.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

32

Secure those 3 screws with 3 M4, flange nuts.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

34

Insert QTY 2, M4 x 8mm countersunk screws into the top of the unit

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

35

Turn the assembly over and insert QTY 2, M4 x 8mm countersunk screws,

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

36

Insert QTY3, M4 brass inserts into the fillet

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

37

Insert QTY 1, M4 brass insert into the fillets, tangent side.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

38

Place the fillet onto the glare wing

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

39

Secure the Fillet with QTY 3, M4 x 12mm screws

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

40

Insert QTY 2, M4 Brass inserts into GBA2

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

41

Insert QTY 2, M4 Brass inserts into GBA2

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

42

Secure the GBA assemblies with QTY 2m M4 x12mm screws

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

43

Secure the GBA assemblies with QTY 2m M4 x12mm screws

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

44

Place the GBA assy onto the Glare wing

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

45

Use QTY 4, M8 x 25mm bolts

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

46

Secure the parts with QTY 4, M8 Nuts.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

47

Install a length of 12v LED strip into the lighting recess. Feed the wires through one of the two holes. I would recommend feeding the wires out of the back of the unit and ensuring the cables are long enough to reach your designated connection point.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

48

Construct the Fire warning Korry from the build guide in the link. Feed the wires through the unit and secure the Korry with an M4 x 6mm grub screw.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

49

Construct the Master Caution Korry from the build guide in the link. Feed the wires through the unit and secure the Korry with an M4 x 6mm grub screw.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

50

Construct the Captains 6 Pack from the build guide using the Link Button. Feed the wires through the unit and secure the Korry with an M4 x 6mm grub screw.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

51

Construct the F/O 6 Pack from the build guide using the Link Button. Feed the wires through the unit and secure the Korry with an M4 x 6mm grub screw.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
Click on image for more details

STEP:

52

Please cut the Glarewing Top Panel to size. If you have a laser cutter or CNC, please jump to step 49 for the DXF file.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
Click on image for more details

STEP:

53

If you are manually trying to drill all the attachment holes, please click the fusion link so you can print a template and measure the hole distance manually. All holes are 4.3mm in diameter.

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

54

Please click the link for the DXF file download

737_YOKE_CONTROL_HEAD_single_2020-Oct-31
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STEP:

55

Don't fit the top cover panel until all work is complete!

Build Guide

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YouTube:      Heli Mech

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Email:           HelenWatersClarke@Hotmail.com

Postal Address:

Karl & Helen Clarke

Tremellyn,

Mill Road,

Bolingey,

TR6 0AP

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