General Information:

STEP:

Please be advised that this design was created in Brunei using readily available items. This hasn't converted well outside of Brunei. For this purpose, I have included the CAD free for any editing required: https://a360.co/41UOIUg

STEP:

Create the frame using a 38mm box section in either steel or aluminium using the drawing provided here:

https://031b6b45-11f6-46a7-ab8e-17be9aef4dad.usrfiles.com/ugd/031b6b_aeecf6a1761b42e2936618669e7475b4.pdf

A simpler, cheaper version can be found here:

https://031b6b45-11f6-46a7-ab8e-17be9aef4dad.usrfiles.com/ugd/031b6b_4107151a18c44e3c9b9a2040ac58cddb.pdf

STEP:

You must print the end caps if you opted for the simple version. The STL can be found here:

https://031b6b45-11f6-46a7-ab8e-17be9aef4dad.usrfiles.com/archives/031b6b_57255bffdbbb4771a58c585bdadca2b2.zip

These take a lot of weight, and a high wall and infill will be required. If any adjustments are required, please see step 1.

STEP:

Insert the cap ends into the bottom frame ends.

STEP:

Print QTY 2 Bearing housings. The file can be found here:

https://031b6b45-11f6-46a7-ab8e-17be9aef4dad.usrfiles.com/archives/031b6b_6acc22de253242abbe87fe40f377c133.zip

Insert 6204 bearings into them.

STEP:

Insert an M4 x 8mm screw into the housing to secure the bearing

STEP:

Place the bearing onto the shaft.

STEP:

Print the tube supports; the files can be downloaded here:

https://031b6b45-11f6-46a7-ab8e-17be9aef4dad.usrfiles.com/archives/031b6b_d087a23f19d4455faab2c7966d73c5ce.zip

If you require these adjusting please find the CAD in Step 1

STEP:

Place the 82mm PVC tube over the supports.