
737SS 3D Printed Side Windows
This page is split into three main sections:
Parts Guide
Print Guide
Build Guide
The ultimate printer I can recommend is the Bambu Labs X1 carbon with AMS or P1P if you have deep pockets. ($1200). It's a massive leap forward in 3D printing, with excellent quality and impressive speeds. It's pretty much press print and go as the software and hardware do the calibration before each print.


CURRENTLY FOR PATREONS ONLY TO TEST
WORK IN PROGRESS - DOES NOT FIT THE DUAL SEAT!
CHANGES MAY HAPPEN DAILY
This is a phenomenal print that allows you to create a stunning set of Boeing 737 windows while the printer does all the work. Here are the stats from the Bambu slicer using a Bambu X1:
Total filament usage: 5.25 kg (6 rolls)
Total print time: 108 hours or 4.5 Days non-stop.
General Information:

Build Guide

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STEP:
101
PART:W1-1
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 347g
Print Time: 6h51m

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STEP:
102
PART:W2-1
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 256g
Print Time: 6h12m

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STEP:
103
PART:W3-1
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 261g
Print Time: 4h52m

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STEP:
104
PART:W4-1
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 394g
Print Time: 8h37m

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STEP:
105
PART:W5-1
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 65g
Print Time: 1h13m

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STEP:
106
PART:W6-1
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 72g
Print Time: 1h18m

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STEP:
107
PART:W7-1
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 236g
Print Time: 4h29m

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STEP:
108
PART:W1-2
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 522g
Print Time: 9h51m

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STEP:
109
PART:W2-2
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 503g
Print Time: 10h01m

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STEP:
110
PART:W3-2
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 347g
Print Time: 6h51m

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STEP:
111
PART:W4-2
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 171g
Print Time: 3h30m

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STEP:
112
PART:W7-2
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 222g
Print Time: 4h52m

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STEP:
113
PART:W5-2
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 160g
Print Time: 3h23m

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STEP:
114
PART:W1-3
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 363g
Print Time: 6h53m

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STEP:
115
PART:W2-3
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 184g
Print Time: 3h34m

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STEP:
116
PART:W3-3
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 154g
Print Time: 3h24m

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STEP:
117
PART:W4-3
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 342g
Print Time: 7h26m

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STEP:
118
PART:W7-3
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 214g
Print Time: 5h04m

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STEP:
119
PART:W1-4
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 203g
Print Time: 4h34m

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STEP:
120
PART:W1-5
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 236g
Print Time: 5h55m

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STEP:
121
PART:WC1
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 267g
Print Time: 6h09m

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STEP:
122
PART:WC2
Print in PLA or PETG. PLA-CF yields the best results, but is more expensive.
Colour: Grey
Nozzle:0.4mm
Layer Height: 0.28 (lower the better, but increased print times)
Support: ON-Tree
Filament Usage: 167g
Print Time: 3h36m

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STEP:
200
PART: W1-1
Insert Qty4, M4 x6 x6 mm Tapered thread inserts as shown.

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STEP:
201
PART:W1-1
Insert Qty3, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
202
PART: W2-1
Insert Qty3, M4 x6 x6 mm Tapered thread inserts as shown.

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STEP:
203
PART: W2-1
Insert Qty9, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
204
PART: W3-1
Insert Qty2, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
205
PART: W3-1
Insert Qty6, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
206
PART: W4-1
Insert Qty8, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
207
PART: W4-1
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
208
PART: W4-1
Insert Qty5, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
209
PART: W5-1
Insert Qty2, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
210
PART: W5-1
Insert Qty2, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
211
PART: W6-1
Insert Qty2, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
212
PART: W6-1
Insert Qty2, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
213
PART: W7-1
Insert Qty6, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
214
PART: W1-2
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
215
PART: W1-2
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
216
PART: W2-2
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
217
PART: W2-2
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
218
PART: W4-2
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
219
PART: W7-2
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
220
PART: W7-2
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
221
PART: W1-3
Insert Qty2, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
222
PART: W1-3
Insert Qty3, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
223
PART: W2-3
Insert Qty2, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
224
PART: W3-3
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
225
PART: W3-3
Insert Qty3, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
226
PART: W4-3
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
227
PART: W4-3
Insert Qty7, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
228
PART: W7-3
Insert Qty5, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
229
PART: W1-4
Insert Qty3, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
230
PART: W1-4
Insert Qty2, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
231
PART: W1-5
Insert Qty10, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
232
PART: WC1
Insert Qty5, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
233
PART: WC1
Insert Qty3, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
234
PART: WC2
Insert Qty4, M4 x 6 x 6 mm Tapered Thread Inserts as shown.

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STEP:
300
Starting with Part W4-1. Insert 2 QTY M4 x 8mm Dome head screws into the locations shown. Be gentle, these screws are for display only and screw directly into the soft plastic.

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STEP:
301
Insert W3-1 into W4-1

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STEP:
302
Secure the parts with QTY 3, M4 x 12mm countersunk screws.

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STEP:
303
Turn the parts over and place a further M4 x 12mm countersunk screw into the assembly.

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STEP:
304
Insert W2-1 into the assembly as shown

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STEP:
305
Secure the parts with QTY 1, M4 x 12mm countersunk screws.

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STEP:
306
Turn the assembly over and secure the parts with 3 M4 x 12mm countersunk screws.

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STEP:
307
Insert a Display screw into W2-1 recess. This should be a M4 x 8mm Dome head screw

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STEP:
308
Insert W1-1 into the assembly.

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STEP:
309
Secure the parts with QTY 1, M4 x 12mm countersunk screws.

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STEP:
310
Turn over the assembly. Secure the parts with QTY 3, M4 x 12mm countersunk screws.

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STEP:
311
Insert an M4 x 8mm dome head screw into the location shown. This is for display purposes only.

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STEP:
312
Insert 3-2 onto the assembly and slide into place.

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STEP:
313
Secure the Parts with an M4 x 12mm dome head screw as shown.

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STEP:
314
Secure the parts with QTY 2, M4 x 12mm countersunk screws.

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STEP:
315
Secure the parts with QTY 3, M4 x 12mm countersunk screws.

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STEP:
316
Insert and slide Part W2-2 into position. This is commonly referred to as the Map Light Panel. If you have the map light ready, ensure it is installed before assembling this part.

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STEP:
317
Secure the parts with QTY 3, M4 x 12mm countersunk screws.

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STEP:
318
Secure the parts with QTY 4, M4 x 12mm countersunk screws.

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STEP:
319
Insert and slide part W1-2 onto the assembly

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STEP:
320
Secure the parts with QTY 4, M4 x 12mm countersunk screws.

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STEP:
321
Secure the parts with QTY 4, M4 x 12mm countersunk screws.

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STEP:
322
Place W4-2 into position

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STEP:
323
Secure the parts with QTY 3, M4 x 12mm countersunk screws.

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STEP:
324
Place W2-3 into position

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STEP:
325
Secure the parts with QTY 2, M4 x 12mm countersunk screws.

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STEP:
326
On the other side, Secure the parts with QTY 2, M4 x 12mm countersunk screws.

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STEP:
327
Place W1-3 into position.

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STEP:
328
Secure the parts with QTY 2, M4 x 12mm countersunk screws.

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STEP:
329
On the other side, Secure the parts with QTY 3, M4 x 12mm countersunk screws.

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STEP:
330
Place W1-4 into position

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STEP:
331
Secure the parts with QTY 1, M4 x 12mm countersunk screws.

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STEP:
332
On the outside,Secure the parts with QTY 2, M4 x 12mm countersunk screws.

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STEP:
333
Join parts W1-5, W3-3 & W4-3 together as shown

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STEP:
334
Secure the parts with QTY 6, M4 x 12mm countersunk screws.

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STEP:
335
Place the upper assembly onto the lower assembly

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STEP:
336
Secure the parts with QTY 6, M4 x 12mm countersunk screws.

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STEP:
337
Place W5-1 on the lower part & Place W5-2 on the upper assembly

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STEP:
338
Secure the parts with QTY 5, M4 x 12mm countersunk screws.

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STEP:
339
Secure the parts with QTY 4, M4 x 12mm countersunk screws.

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STEP:
340
Place W6-1 onto the lower assembly

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STEP:
341
Secure the parts with QTY 2, M4 x 12mm countersunk screws.

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STEP:
342
Place W7-1 onto the assembly

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STEP:
343
Secure the parts with QTY 2, M4 x 12mm countersunk screws.

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STEP:
344
Place W7-1 onto the Assy

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STEP:
345
Secure the parts with QTY 3, M4 x 12mm countersunk screws.

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STEP:
346
Place w7-3 onto the assembly

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STEP:
347
Secure the parts with QTY 6, M4 x 12mm countersunk screws.

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STEP:
349
Secure the windows with QTY 37 M4 x 10 mm or longer dome head screws.