General Information:

STEP:

The Glarewing must be built first. Click the link to go to the build guide.

STEP:

The RHS frame must also built before commencing this build guide, Click the link for the DXF files to create it.

STEP:

Insert QTY 2 M4 x 5mm Brass inserts into LHS Shelf Support FWD

STEP:

Insert QTY 2 M4 x 5mm Brass inserts into LHS Shelf Support AFT

STEP:

Insert QTY 4, M4 x 10mm screws to secure the LHS support frame to the Glare Wing.

STEP:

Secure the LHS forward support with an M4 x 10mm countersink screw.

STEP:

Insert QTY 4, M4 x 5mm brass insert into the top of the RHS support plates

STEP:

Insert QTY 5, M4 brass inserts into the 3 panels in the positions shown.

STEP:

Secure the RHS supports from the rear of the RH MIP Frame using QTY 5, M4 x 18mm countersunk screws.

STEP:

For steps 10 - 37 you need to create two sets for each step. Install QTY 6, M4 brass inserts into GS6

STEP:

Install QTY 2, M4 brass inserts into the base of GS6

STEP:

Install QTY 1, M4 brass insert into the top of GS6

STEP:

Install QTY 6, M4 brass inserts into GS7

STEP:

Install QTY 1, M4 brass inserts into the top of GS7

STEP:

Install QTY 1, M4 brass inserts into the bottom of GS7

STEP:

Install QTY 6, M4 brass inserts into of GS8

STEP:

Install QTY 1, M4 brass inserts into the bottom of GS8

STEP:

Install QTY 1, M4 brass inserts into the top of GS8

STEP:

Install QTY 3, M4 brass inserts into GS9

STEP:

Install QTY 1, M4 brass inserts into the bottom of GS9

STEP:

Install QTY 2, M4 brass inserts into GS10

STEP:

Install QTY 1, M4 brass inserts into GS10

STEP:

Install QTY 2, M4 brass inserts into GS11

STEP:

Install QTY 2, M4 brass inserts into GS12

STEP:

Install QTY 1, M4 brass inserts into GS13

STEP:

Secure GS6 to GS13 with QTY 3, M4 x 10mm Screws

STEP:

Secure GS12 to the assy with QTY 3, M4 x 10mm Screws

STEP:

Secure GS7 to the assy with QTY 3, M4 x 10mm Screws

STEP:

Secure GS11 to the assy with QTY 3, M4 x 10mm Screws

STEP:

Secure GS8 to the assy with QTY 3, M4 x 10mm Screws

STEP:

Secure GS10 to the assy with QTY 3, M4 x 10mm Screws

STEP:

Secure GS9 to the assy with QTY 3, M4 x 10mm Screws

STEP:

Insert QTY2, M4 x 18mm screws into the first joint of GBSA1 and GBSA2

STEP:

Secure the screws and assy with QTY 2 M4 flange nuts.

STEP:

Repeat for all mating sections on the aft face

STEP:

Repeat for all the mating section of the forward face.

STEP:

Create two complete sets.

STEP:

Install an M4 brass insert into the top face of the EFIS cage (GS14). Please Note: Use v1 of the GS14 file or higher. The file can be downloaded using the Link Button.

STEP:

Install qty 4, M4 brass inserts into the top surfaces of both the LH & RH supports (GS15 & 16)

STEP:

Install qty 4, M4 brass inserts into the bottom surfaces of both the LH & RH supports (GS15 & 16)

STEP:

Install QTY 5, M4 brass inserts into the LHS MCP (GS17) as shown.

STEP:

Install QTY 2 M4 brass inserts into the MCP bottom plate (GS18)

STEP:

Install QTY 1 M4 brass inserts into the MCP top plate (GS19)

STEP:

Install QTY 2 M4 brass inserts into the MCP top plate (GS19)

STEP:

Install QTY 2 M4 brass inserts into the MCP RHS Frame (GS20)

STEP:

Install QTY 3 M4 brass inserts into the MCP RHS Frame as shown (GS20)

STEP:

Install an M4 x 8mm countersunk screw into GS18 & GS17 to help secure the parts

STEP:

Install an M4 x 8mm countersunk screw into GS18 & GS20 to help secure the parts

STEP:

Install an M4 x 8mm countersunk screw into GS19 & GS20 to help secure the parts

STEP:

Install an M4 x 8mm countersunk screw into GS19 & GS17 to help secure the parts

STEP:

Place the LH support into the LH joint and secure with QTY2, M4 x 14mm

STEP:

Turn the unit over and secure the parts with QTY2, M4 x 14mm

STEP:

Place the RH support into the RH joint and secure with QTY2, M4 x 14mm

STEP:

Turn the unit over and secure the parts with QTY2, M4 x 14mm

STEP:

Install the EFIS cage onto the LHS with QTY 2, M4 x 8mm Screws.

STEP:

Place the assembly in to the front of the unit ensuring the EFIS cage is on the left hand side

STEP:

Install QTY2 M4 x 12mm countersunk screws to secure the cage to the glarewing

STEP:

Install QTY 4, M4 x 25mm screws into the RHS to secure the assembly

STEP:

Place the first Support assy into the mid section of the glareshield. Ensure the slanted side is on the left

STEP:

Secure the right hand side with QTY 4, M4 x 15mm screws.

STEP:

Insert QTY 4, M4 x 30mm screws into the RHS ro secure the Assy

STEP:

Secure the 30mm screws with M4 flange nuts

STEP:

Install the other support assy inline with the aft edge of the MIP frame

STEP:

Install QTY4, M4 x 30mm screws.

STEP:

Secure the 30mm screws with QTY 4, M4 flange nuts.

STEP:

Install QTY 4, M4 x 22mm Screws into the GBA2 to secure the LHS support assy

STEP:

Secure the screws with QTY4, M4 flange nuts

STEP:

Use the link below to download the DXF files to create the baseboard. There are 2 options: the larger Single-piece base or the 2 smaller split sections to chose from. Slide the baseboard into position under frames and onto the support shelves

STEP:

Use QTY 3, M4 x 15mm screws into the lHS Shelf support into the base

STEP:

Use QTY 4, M4 x 15mm screws into the RHS Shelf support into the base

STEP:

Use QTY 26, M4 x 8mm screws to secure the base to all parts.

STEP:

Create the top panel from 3mm Plastic. Use the Link button to download the DXF file.

STEP:

Place the four parts of the top trim together to form a single unit. Please download v2 from the link button.

STEP:

Place the trim strip on the upper top glare shield panel.

STEP:

Position the LED metal strip under the top panel and against the trim strip. Pre-drill the holes through the LED metal strip from the top using the trim piece as a drill guide. I recommend securing it with a screw at each end and using a screw and nut to hold it in place while you drill the rest of the holes.

STEP:

Secure the Metal LED strip and trim Strip to the top glare shield panel. I used M3 x 10mm screws with M3 nuts.

STEP:

Place the LED strip into the metal channel routing over the nuts.

STEP:

Drill a hole to fit the LED wires into the glare shield cavity in the forward face of the Instrument Block.

STEP:

Place the diffuser strip into the metal channel.

STEP:

Place the Lower trim Pieces in a row. If you are missing these trim pieces, please download them using the link.

STEP:

Place the LED metal strip into the pieces and use a 3.2/3.3mm drill bit to drill through the trim pieces into the metal strip through the holes already provided.

STEP:

Place QTY 3, M3 brass inserts into the holes.

STEP:

Secure the pieces and metal strip with QTY 3, M3 x5mm screws.

STEP:

Place the 12v Led strip into the channel over the screw heads.

STEP:

Place the diffuse into place. Feed the wires through the maintenance hole at one end.

STEP:

Place the Lower LED trim unit on the lower surface of the glare shield. Measure 168mm back from the forward edge. Drill through the holes in the trim to attach the trim to the lower glare shield panel.

STEP:

Insert M4 x 25mm screws in each of the holes.

STEP:

Secure them on the inside with M4 flange nuts.

STEP:

Place GSJC1 Aft onto the top glare shield panel. Place QTY2, M4 x 10mm screws into the pieces.

STEP:

Secure on the underside with QTY2, M4 flange nuts.

STEP:

Place GSJC2 Centre onto the top glare shield panel. Place QTY2, M4 x 10mm screws into the pieces.

STEP:

Secure on the underside with QTY2, M4 flange nuts.

STEP:

Place GSJC3 Forward onto the top glare shield panel. Place QTY2, M4 x 10mm screws into the pieces and secure with QTY, M4 flange nuts.

STEP:

The glare shield should look like the picture.

STEP:

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