737SS DU Panel
This page is split into three main sections:
Parts Guide
Print Guide
Build Guide
The ultimate printer I can recommend is the Bambu Labs X1 carbon with AMS or P1P if you have deep pockets. ($1200). It's a massive leap forward in 3D printing, with excellent quality and impressive speeds. It's pretty much press print and go as the software and hardware do the calibration before each print.
General Information:
Build Guide
Click on image for more details
STEP:
0
Prior to beginning the build process, it is important to note that there are two print options available depending on the type of rotary switch you have purchased. The more costly large D shaft 8 position rotaries from Opencockpits require parts denoted by an "L" at the end of the print prefix label. On the other hand, the less expensive and smaller 8-position rotaries use parts designated by an "S" at the end of the print prefix label.
It is not necessary to print every item in the pack. Nevertheless, the items that are listed without any ending prefix must be printed since they are necessary for both options.
Click on image for more details
STEP:
1
Insert the 45 Degree rotary switches into the base DU2
DU2L Large switches
DU2S 16mm Switches
Click on image for more details
STEP:
2
Secure the rotary switches with the supplied locknuts.
Click on image for more details
STEP:
3
Install 12v LED strip top and bottom.
Click on image for more details
STEP:
3.1
Install an M3 Brass insert into each of the shaft adapters. Use glue to secure them in place.
Click on image for more details
STEP:
4
Install the shaft adapters DU3. Ensure to print the adapters in transparent filament or resin.
DU3L for large switches
DU3S for 16mm switches
Click on image for more details
STEP:
4.1
To secure the rotary switch shafts, make sure to tighten the M3 grub screws. You can use a screwdriver or hex shaft key through the maintenance hole located at the lighting backbox's base.
Click on image for more details
STEP:
5
Place the the Backbox behind the upper MIP faceplate
Click on image for more details
STEP:
6
Place the Clear transparent back panel over the shaft adapters. The upgraded laser etched panels can be purchased here: https://www.737diysim.com/product-page/capt-du-panel-laser-etched-faceplate
Click on image for more details
STEP:
7
Place the faceplate panel over the shaft adapters
Click on image for more details
STEP:
8
To securely attach the general knob body, insert an M3 brass piece that fits snuggly into the orifice. Use superglue or epoxy for a long-lasting hold. After the adhesive dries, insert an M3 x 10mm grub screw into the brass piece.
Click on image for more details
STEP:
8
Secure the assembly with QTY 2, m4 x 25mm screws.
Click on image for more details
STEP:
9
Place the general knobs onto the shafts.
Click on image for more details
STEP:
10