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Bell 212 Heli Cyclic

This page is split into three main sections:

Parts Guide

Print Guide

Build Guide

Our 3D Printer of choice right now is the CREALITY CR10 v3

Great print & build quality for the price, Silent and Has a bigger Print bed of 300 x300mm. Karl personally recommends it for his sim build.

Karl's Second cheaper choice is the CREALITY ENDER 3 v2. Smaller printer bed of 220 x220mm. But performs excellently and has a purchase price of around $200.

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This has to be one of my favourite designs to date. After working on helicopters for over 28 years, I often wondered how to reproduce the controls to make them realistic. The hardest part that any Helipilot has tried is to replicate the magnetic clutch.

I have used a stepper motor (standard Nema 17) as the mag brake, Parallel actuator, Beep trim and later on the autopilot drive unit (series Actuator).

This is NOT a force-feedback unit because helicopters do not operate like that. The control rods/cables are typically connected to servos. Due to the astronomical forces required to move the controls (between 3-20 tonnes), there are no feedback forces through the servos/controls. This is usually done by linear force feel units (springs) acting on a parallel actuator which can reset the datum point at any position. This is the purpose of the Stepper motor in this case. Most modern twin-engined rotorcraft are uncontrollable if full hydraulic servo power is lost.

This system replicates the Bell 212 cyclic forces with force trim in. Most pilots I know on the 212 like to hover, take off and land with force trim off. This makes the cyclic go completely floppy and makes controlling the aircraft easier for more extended periods of time, such as winching.

To increase the force of the cyclic, stronger springs can be added to the force feel units for those preferring a more robust resistance feel. The forces this particular cyclic replicates is that of the Bell 212HP.

This unit comes with the following:

1) A trim release switch beep trim top hat.

2) A cargo release button (not used yet but is connected).

3) An ICS/Transmit dual point trigger (not connected)

4) AFCS release button (Connected but not used yet)

At the moment, The cyclic can be repositioned in any neutral position using the trim release. Once the button is released, the cyclic will hold that position and force feel is enabled. Fine-tuning the cyclic position electrically can be used by trimming the Beep switch top hat in the direction required.

I have included a highly detailed Bell 212 cyclic grip. If you have a resin printer, I recommend using this for a smooth finish. For those that do not have access to a resin printer, I might be able to produce them for you at a cost, but this will be a limited quantity due to the time they take.

Please note: I have made the cyclic fitting 25mm so it will fit most aircraft grips, both rotary and fixed-wing. So if you have another type, it should be interchangeable.

There is no complicated software involved, just Mobiflight, and I soon hope to issue the exact file, so you do not have to programme anything. This unit replicates a standard PC joystick, using a Leo Bodnar card to keep things simple. This means it can be used on XP, DCS, P3D and MSFS!

I hope this puts a smile on your face like it did so many at the EXPO in Lelystad, including real-life pilots!

Pre-release right now while I construct the Build/Print and parts guide, which will be added here (if you want to start printing:

The build guide and components list can be found here:

https://www.737diysim.com/build-guides-1/bell-212-heli-cyclic

 

General Information:

Parts Guide:

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You are going to need the following items to complete this build:

Click Image for Link
Component
Description
Qty
 
 
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Print Guide

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A1 Aft Frame

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 9 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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C1 Main tube

QTY:1
Material: PLA
Colour: Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 9 Hours

***DO NOT Print this vertically! It will break along the layer layers due to the high forces. It needs the horizontal print direction for strength, despite the rougher finish. Please remember, you can buy this part: 40mm PVC pipe.***

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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C5 Button Guard

QTY:1
Material: PLA
Colour: Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 0.16 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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F2 Stepper Load Mount

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 1 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

Z1 Drill guide

QTY:1
Material: PLA
Colour: Any
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.2mm
ETC: 2 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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U1 Unilever Base

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 5 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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J7 Fan Shroud

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 13 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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J3 Unijoint body

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 21 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

G3 FWD Tong

QTY:2
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 1 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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A2 Pot Gear

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt/Raft
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 1 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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C2 Sweep Back

QTY:1
Material: PLA
Colour: Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 16 Hours

***DO NOT Print this vertically! It will break along the layer layers due to the high forces. It needs the horizontal print direction for strength, despite the rougher finish. This part will require post-print surface finishing***

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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C6 Top Hat

QTY:1
Material: PLA
Colour: Black
Infill:20%
Support: ON
Adhesion: Skirt/Raft
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 1 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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F3 Stepper Mount

QTY:1
Material: ABS
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.2mm
ETC: 1 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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U3B Cup

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.2mm
ETC: 0.20 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

S1 8T Spur Gear

QTY:1
Material: ABS
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Raft
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 0.15 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

J6 Spur Gear

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Raft
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 0.22 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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J2 Fwd Lat Cap

QTY:2
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 0.19 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

G2 AFT Tong

QTY:2
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 1 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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B1 Base

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 12 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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C3 LHS 212 Grip

QTY:1
Material: PLA
Colour:Silk Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm (0.12 Recommended, but will take even longer!)
ETC: 11 Hours

***If you can resin print this part, it will turn out beautifully***

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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C7 Bearing Cap

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: OFF
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.2mm
ETC: 0.1 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

F4 Fan Shroud

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 3 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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U3A Cup

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.2mm
ETC: 0.20 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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J9 Loading Cap

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 1.0 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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J5 Shaft Adapter

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 1.5 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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J1 Aft LAT CAP

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 0.19 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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G1 Force Feel Base

QTY:2
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 5 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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B2 Boot

QTY:1
Material: TPU
Colour: Grey or Black
Infill:5%
Support: OFF
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.2mm
ETC: 18 Hours

*** HIGHLY RECOMMEND YOU USE THE SETTINGS PRINTED ON YOUR ROLL OF TPU***

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 30mm/s
Infill Speed: 30mm/s
Support Speed: 30mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

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C4 RHS 212 Grip

QTY:1
Material: PLA
Colour: Silk Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm (0.12 Recommended, but will take even longer!)
ETC: 11 Hours

***If you can resin print this part, it will turn out beautifully***

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

F1 FWD Support

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Everywhere
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 9 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

Z2 Lower Drill guide

QTY:1
Material: PLA
Colour: Any
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.2mm
ETC: 3 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

U2 Bearing Block

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 1 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

J8 Stepper Plate

QTY:1
Material: ABS
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 1.0 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

J4 Spacer

QTY:1
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 0.09 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

RH Yoke Head Body (1).PNG

G4 FF Backing Plate

QTY:2
Material: PLA
Colour: Grey or Black
Infill:20%
Support: ON - Touching Build Plate
Adhesion: Skirt
Nozzle: 0.4mm, Layer height: 0.3mm
ETC: 2 Hours

Support Pattern: Concentric
Support Density: 10%
Support Z Distance: 0.2mm
Support X/Y Distance: 1.0mm
Print Speed: 40mm/s
Infill Speed: 80mm/s
Support Speed: 60mm/s
Initial Layer Speed:15 mm/s
Number of slower layers: 2
Experimental Conical Support: Active

 
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Build Guide

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